Simple Foiling with a Pouch Laminator | Short Tutorial 

Looking forward to adding foil to your paper or craft projects? You can easily do that with pouch laminators. Foil lamination printing is one of the best and simplest ways to make your toner-printed sheets look professional. With a foil lamination machine, you can do simple foiling for your greeting card, invitations, awards, certificates, business cards, and much more. I will take you through the simple steps to create perfect foil projects. 

Simplify Foiling Pouch Lamination 


  • Foil lamination machine: Choose the best laminator for foiling with adjustable speed and heat. Your laminator machine should be able to handle a 10 mil lamination pouch and a minimum temperature of 300 degrees F. 
  • Toner reactive foil: Select from a wide variety of toner reactive foil rolls available in three different sizes. You can also choose different foil colors to suit your project. 
  • Printed design: Print your design with a dry toner on smooth, untextured paper. (Glossy paper works best) 
  • Rotary Trimmers: Use either to cut your foil or trim your finished design. 
  • Pouch carriers: These are affordable white laminated folder items that protect your laminator from the foil. 
  • Some sheets of thin scrap paper: Get some scrap papers larger than the print – 20 lb papers work best. 

 How to Foil with a Pouch Laminator 

Use foil lamination to make your documents look brilliant. Here are some quick steps to use foil lamination for your documents. 

  1. Create the design you want to add foil to. You can use Adobe Photoshop or other editing software to create your ideal design. 
  1. Use a dry-toner printer to print your design. Note that wax-based liquid toners do not work with toner foil. 
  1. Have all your supplies ready- pouch laminator, papers you want to foil, and lamination pouches. 
  1. Put a thin scrap paper on the pouch carrier and put your printed project on top. Cut the size of foil that fits perfectly on the design. You can choose to foil the entire thing or just part of it. If you like, you can use different colors on the different parts of the design. 
  1. Next, put another scrap paper on top to cover the foil and close the pouch carrier. 
  1. Place the sealed end of the carrier into the laminator machine and set the right temperature. 
  1. Make temperature adjustments to achieve proper heating. This depends on the pouch you are using and your lamination machine. Always ensure you follow the manufacturer’s instructions. 
  1. Wait for the whole lamination process to complete to get better results. Allow your project to cool down before opening the pouch carrier. 
  1. After cooling, open the pouch, and peel off the scrap paper and foil to get your paper/card. You’ll love the results! 
  1. Let the paper cool, and use a soft brush or a piece of cloth to brush it off and remove any speckling on the non-printed parts. Trim the paper as you like, and your paper is perfectly foil laminated. 

Common Problems and Solutions 

If you have used foil lamination before, you know the process is delicate and doesn’t always turn as expected. You can sometimes end up with spots that don’t follow the printed areas. You can as well end up with messy edges. 

No worries if you didn’t get your perfect design! I will help you troubleshoot common problems and their solutions. 

Incorrect temperature setting: If you did not adjust the temperature correctly, the heat setting might be insufficient to foil your document. Double-check to ensure the temperature setting is right. 

Dry toner ink: Foil lamination will only stick to dry toner. 

Smooth paper: The transfer will not happen if you use textured paper. Your paper should be smooth for the foiling to work. 

Lamination pouch problems: If your machine is damaged or has a loose seal, it might fail to transfer the foil correctly. 

Document alignment: Ensure your paper is well-centered and flat on the lamination pouch. If it is not, you will end up with uneven or no foil transfer. 

Foil transferring on parts with no ink: Getting some speckles after foiling is normal, which you can easily remove with a soft brush. If the speckles don’t remove, it could be that your laminator is too slow or very hot. You can increase the speed and lower the temperature and try on another sheet to see if the speckles reduce. 

Easy Foiling with Pouch Lamination 

Make your standard toner-printed documents look elegant with foil printing. Whether you need custom foiled papercrafts for your business or personal use, you can easily achieve that by following the above tips. 

Still not getting perfect foiled prints? If the above troubleshooting guide didn’t work for you, the problem could be with your foil lamination pouch or a faulty laminator. You can call us (800-631-3572) or reach our customer service on live chat for help or more information. 

About Amanda Lambert